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Air Cushion Headbox

The Air Cushion Headbox ensures optimal pulp distribution for medium to high-speed paper machines.
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Product Introduction

The Air Cushion Headbox is a crucial component of paper pulp stock preparation machines, engineered to meet the demands of medium and high-speed paper production. It enhances sizing pressure while maintaining precise pulp flow control. Key components include a square taper tube device, evener roll device, adjustable top lip plate, spraying system, air path system, and advanced control features. Designed using customer-specific performance parameters, this headbox ensures superior operational efficiency and high-quality paper production.

Built with durable stainless steel, the Air Cushion Headbox operates efficiently at working speeds of up to 400 m/min and a designed speed of 500 m/min. Its innovative design is suitable for various paper types and vehicle speeds, offering exceptional versatility.

Product Advantage

  • Enhanced Quantitative Profile Adjustment: Features a dedicated dilution water adjustment device for optimal profile distribution.

  • Improved Paper Uniformity: Equipped with a high turbulence generator and specialized flap design for superior evenness.

  • Customizable Designs: Tailored to suit different paper grades and machine speeds.

  • Better Fiber Orientation: Includes controllable edge flow technology for precise alignment.

  • Accurate Width Adjustment: The upper lip plate mechanism ensures quick and precise width quantification.

  • Ease of Maintenance: Quick box-opening design facilitates efficient cleaning and servicing.

Technical Parameters

Form

Features

Scope of application

Open type

The pulp level in the box is used to control the speed of the online pulp (pulp speed), usually by adjusting the height of the weir in the box

Generally used in low and medium-speed paper machines

Air cushion type

Use compressed air to adjust the air pressure above the pulp surface in the box to adjust the speed of the online pulp (that is, the pulp position does not change, and the air cushion pressure head is changed to obtain an appropriate pulp pressure head)

More widely used in paper machines with higher speeds
2. It is also used for some medium-speed paper machines

Hydraulic full-flow type

The headbox is filled during the pulp flow process
Use the slurry pressure of the flushing pump, the slurry position of the high-level box or the air pressure of the air cushion stabilized head box to adjust the speed of the pulp on the Internet
3. It cannot absorb the pulsation of pulp, so it is necessary to set up a pulse attenuation device in the pulp feeding system (such as an air cushion stabilized headbox)
4. The full-flow headbox with special structure can be used as a multi-layer headbox

It is applied to the papermaking machine with sandwich screen or the new type fourdrinier paper machine or cylinder paper machine with higher speed

Hydraulic Full flow air cushion combined type

Based on the general full-flow headbox, an air cushion stabilization chamber and overflow device are added to stabilize the pulp pressure in the box, eliminate pulsation and eliminate foam

It is applied to the papermaking machine with sandwich net and the fourdrinier paper machine with higher speed

Hydraulic Multi-layer hydraulic

Along the Z direction (vertical direction) of the headbox, divide the propeller and rectifier unit of the headbox into several independent units (generally divided into 2-3 units), each unit has its own slurry feeding system

At present this kind of headbox is only used for sandwich paper machine

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