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Product Introduction
The Air Cushion Headbox is a crucial component of paper pulp stock preparation machines, engineered to meet the demands of medium and high-speed paper production. It enhances sizing pressure while maintaining precise pulp flow control. Key components include a square taper tube device, evener roll device, adjustable top lip plate, spraying system, air path system, and advanced control features. Designed using customer-specific performance parameters, this headbox ensures superior operational efficiency and high-quality paper production.
Built with durable stainless steel, the Air Cushion Headbox operates efficiently at working speeds of up to 400 m/min and a designed speed of 500 m/min. Its innovative design is suitable for various paper types and vehicle speeds, offering exceptional versatility.
Product Advantage
Enhanced Quantitative Profile Adjustment: Features a dedicated dilution water adjustment device for optimal profile distribution.
Improved Paper Uniformity: Equipped with a high turbulence generator and specialized flap design for superior evenness.
Customizable Designs: Tailored to suit different paper grades and machine speeds.
Better Fiber Orientation: Includes controllable edge flow technology for precise alignment.
Accurate Width Adjustment: The upper lip plate mechanism ensures quick and precise width quantification.
Ease of Maintenance: Quick box-opening design facilitates efficient cleaning and servicing.
Technical Parameters
Form | Features | Scope of application |
Open type | The pulp level in the box is used to control the speed of the online pulp (pulp speed), usually by adjusting the height of the weir in the box | Generally used in low and medium-speed paper machines |
Air cushion type | Use compressed air to adjust the air pressure above the pulp surface in the box to adjust the speed of the online pulp (that is, the pulp position does not change, and the air cushion pressure head is changed to obtain an appropriate pulp pressure head) | More widely used in paper machines with higher speeds |
Hydraulic full-flow type | The headbox is filled during the pulp flow process | It is applied to the papermaking machine with sandwich screen or the new type fourdrinier paper machine or cylinder paper machine with higher speed |
Hydraulic Full flow air cushion combined type | Based on the general full-flow headbox, an air cushion stabilization chamber and overflow device are added to stabilize the pulp pressure in the box, eliminate pulsation and eliminate foam | It is applied to the papermaking machine with sandwich net and the fourdrinier paper machine with higher speed |
Hydraulic Multi-layer hydraulic | Along the Z direction (vertical direction) of the headbox, divide the propeller and rectifier unit of the headbox into several independent units (generally divided into 2-3 units), each unit has its own slurry feeding system | At present this kind of headbox is only used for sandwich paper machine |