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Calender Roll

The Calender Roll enhances paper gloss, flatness, and durability with advanced surface coatings and precision engineering.
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Product Description

The Calender Roll is a critical component in paper production, designed to improve the gloss and surface quality of coated printing paper. During the calendering process, the paper is passed through high-pressure rollers, such as the Calender Roll, to achieve a mirror-like finish. After being coated with varnish and dried, the paper is heated, pressed, and cooled using a stainless-steel belt to create a specular reflection effect, significantly increasing its gloss.

Leizhan employs cutting-edge thermal spraying technology to apply a tungsten carbide coating to the Calender Roll surface. This process not only enhances the roll's resistance to corrosion and wear but also ensures superior brightness and flatness of the finished paper.

Product Advantage

  • Superior Surface Coating: The tungsten carbide coating significantly increases corrosion and wear resistance, extending the roll’s service life.

  • Exceptional Hardness: The surface hardness of the Calender Roll is over 10 times greater than that of standard silver-coated rolls and 5 times more durable than chrome-plated alternatives.

  • High-Gloss Finish: Achieves a surface finish of Ra0.01 through thermal spraying, enhancing the gloss and smoothness of the paper.

  • Durable Construction: Manufactured from high-grade alloy forged steel, ensuring robust performance under high-pressure conditions.

  • Improved Efficiency: The coating strengthens adhesion to the roll body, reduces surface layer shedding, and resists corrosion, minimizing downtime and maintenance costs.

  • Versatile Application: Ideal for high-speed and high-quality paper production lines requiring consistent gloss and flatness.

Technical Parameters

Roller Body Surface Treatment

Chrome

Mirror (thermal spraying technology to spray a tungsten carbide coating)

Composite Coating

Ceramic Spraying


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